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       Location: Home >> Products >> Plastic Machinery >> Tire Recycling Plant
Tire Recycling Plant

 

 

 

Tire Recycling Plant & Waste Plastic Recycling Plant

    The plants are integrating the most advanced technology, utilizing the world leading remote fixed temperature heating technology  andlow temperature  depolymerization  technology and adopting  pyrolysis catalystof low temperature and high efficient  sulfur  removal,therefore, it is a significant breakthrough in the  application area of the international converting scrap tire or waste plastic into oil through  pyrolysis reaction under normal pressure.. The  fixed-temperature and dynamic heat supplying and heat receiving solves the inevitable disadvantage of poor safety performance, low oil output and thermal efficiency and weak oil quality caused by all high temperature heating  modes such as dry heating, direct heating and other modes.  Moreover, the dynamic heating mode especially settles the grave problem-short equipment lifespan caused by equipment decarbonization oxidation and deformation which are resulted from partial superheat.
 
1.Equipment Model
 
1)Tire Recycling Plant -- Production Line of Rubber Which Is Produced Liquid Fuel Oil. Process capacity: (3,000; 5,000; 10,000; 20,000 tons/year)
 
2)Waste Plastic Recycling Plant -- Production Line of Waste Plastic Which Is Produced Liquid Fuel Oil.  
Process capacity: (5,000;10000;20000 tons/year)
  
2.Economic benefits
 
1)Product reclaiming rate:
Fuel oil:45¡«50%     
Carbon black:35¡«38%   
Steel wire:9¡«11%
Flammable gas:5¡«7%
Note:Flammable gas will be recycled by the equipment self after thescrubbing procession.
 
2)  Energy consumption:
- Tire Crushed process :1ton tire needs 35Kw - 40Kw electric power
- Tire Pyrolysis process :1 ton tire needs 80Kw - 85kw /Hr electric power.
- Water consumption:10,000t production line needs 120-150 cubic meters
- Operatint people:10,000t production line needs 6-8 workers.
 
3.Technology
1)The large-model equipments is the automatic production line. The medium and small model are semi-automatic production lines.
2)The whole production line adopts the advanced adjustable remote fixted temperature heating system, which reachs the leading level of the world.
3)The whole procession of splitting scrap tire into fuel oil and carbon black production is conducted in the close equipment.
4)Due to the remote fixed temperature feeding the device does not contact the heat source directly. Besides, the equipment adopts the advances low temperature depolymerization cracking technology. All of those greatly enhance the safety performance and equipment longevity ( zero damage in theory).
5)The depolymerization splitting under normal pressure and low temperature ensures well-proportioned split material and accurate heating. Besides, with the action of the low temperature and efficient catalyst, it can also realize through splitting high oil collection rate, top-quality oil product and super carbon black. With the technique the scrap tire can be totally converted into products of high-additional value.
6)Equal and accurate heat feeding and heat bearing(the range of temperature control error kept as -/=1?) have the functions of both supplying the needed heat for the technique and reclaiming the remaining heat to realize supreme thermal sfficiency and energy saving.
7)With the continuous feeding and discharging the oil production is not only efficient and high yield but also can realize long-term normal operation.
8)The equipment adopts the patent splitting scrap tire into fuel oil technology with the lowest operation cost and the utmost economic benefit in the world now days.
 
4.Production safety:
    The adoption of remote fixed temperature heating, low temperature depolymerization and other technology realizes automatic input and output and thus ensures safe, efficient,  reliable, continuous and stable operation of the whole system.
 
5.

Introduction ForTire Recycling Plant
 ( Production Line of Rubber Which Is Produced Liquid Fuel Oil )
 
    The equipment has several items of national patents and international PCT patent protection and technical authentications from authoritative professional institutes. he equipment which utilizes advanced technique and equipment and owns reasonable technique and equipment design can split scrap rubber into liquid fuel oil, carbon black and minimum incondensable gas through pyrolytic reaction.  The design of the whole technique and equipment is very reasonable and the whole production process takes places in a close ondition and thus eliminating the environment pollution, realizing energy recycling and achieving admirable environmental, social and economic benefit.
 
The whole production line can be divided into six sections:
 
    Tire preprocessing system, Remote fixed temperature heating system, Continuous pyrolysis system, Carbon black production system, Exhaust crubbing system and Gas clarification system.
 
    The equipment has the following characters:

 1. Mode of the leading remote fixed temperature liquid heating not only realizes dynamic heat supplying,heat receiving, equal pyrolysis material heat receiving, accurate temperature adjustment and control but also achieves heat restore and recycle, high thermal efficiency and energy saving.
 
2. The advanced low temperature catalyzing pyrolysis technique which utilizes low temperature sulfur removal catalyst helps a thorough material pyrolysis at a low temperature. The oil production rate is high(45-50%£©,the gas production rate is low (2-4%£©,the colloid and bitumen contents of the oil product is low and the quality of them are superior. the low pyrolysis temperature allows no coke inside the equipment and high quality carbon black outcome.
 
3. Since the pyrolysis temperature is far less than the working temperature of the equipment-self and heating is equal, safety performance and equipment life span are greatly enhanced(none damage in theory).

4. The production is continuous and automatic, the equipment performance is stable and the production rate is high.

5. The exhaust can be fully recycled to the heating system after multilevel scrubbing processs.

6. Equal and accurate heat supply and heat receiving (range of the temperature controlling error is kept within 1
¡æ
) will not only supply the necessary heat for the technology but also recycle and restore the remaining heat. Therefore, thermal efficiency will achieve the best and energy saving will be efficient.

7. Temperature and wind quantity of the gas clarification system can be automatically adjusted and controlled. The gas absorbent has strong adsorbability and other characters such as high absorption rate, high separation rate, easy regeneration and strong ability of eliminating all the contaminants in the gas,  such as H2S, CL2, CO, CO2, SO2, SO3, NOX, CS2, NH3,oil and other organic compounds and solid particulates. Therefore the emission indexes will meet the emission standard of any industrial country.For the equipment has characters of continuous production, high automatic degree, high production efficiency, excellent safety performance,  environmental performance, social benefit and economic benefit, it can be widely applied in the  industrial production. It is tire pyrolysis oil equipment with the most excellent comprehensive performance both domestic and abroad.

8. The technology is a patent scrap tire pyrolysis technology with the minimum running cost and the maximal economic benefit in the world.
 
Netease technology     Cbn WuHan     

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